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| Tender ID | 4036464 |
|---|---|
| Organisation Name | Military Engineer Services |
| Tender Brief | Installation Of Retrofit Emmision Control Device For Diesel Generator Set Under Ge U-ii Visakhapatnam |
| Last Date For Submission | 15th May, 2026 |
| Opening Date | 18 May, 2026 |
| Document Cost | 1000.00 |
|---|---|
| EMD | 112000.00 |
| Estimated Cost | 5800000.00 |
| City | Visakhapatnam |
|---|---|
| State | Andhra Pradesh |
| # | Item | Qty | Units |
|---|---|---|---|
| 1 | Supply, Installation, Testing & Commissioning of Retrofit Emission Control Device/Equipment (RECD) for Diesel Generator Set of capacity 125 KVA of any make/vintage as per the detailed specifications and terms and conditions given below:- (a) Category Application :- Reduce particulate matter (PM 2.5), Carbon Monoxide and Hydrocarbons emitted from Diesel Engine (b) Technology/Type :- ESP (Electrostatic Precipitator), Wet Scrubbing, catalyst ased (DOC & DPF) Guaranteed specified Particulate matter (PM 2.5) Carbon Monoxide, Hydrocarbon reduction efficiency (Min), Hydrocarbon reduction efficiency (Min) 85% for all DG sets. (c) Test Reports / Certification :- Device should be Type Approved as per the System and Procedure of Central Pollution Control Board for Emission Compliance Testing of Retro-fit Emission Control Devices (RECD) For Diesel Power Generating Set Engines, Dated 01/02/2022, vide Pollution Control Series PCLS/12/2021-22 Adhering to this, RECD to be Type Tested for an equivalent kVA family as per the System and Procedure from any one of the four Central Pollution Control Board, Govt of India recognized/approved test agencies/laboratories as given below: (i) Automotive Research Association of India (ARAI, Pune) (ii) International Centre for Automotive Testing (ICAT, Manesar) (iii) Indian Institute of Petroleum (IIP, Dehradun) (iv) Vehicle Research Development Establishment (VRDE, Ahmednagar): (d) Back Pressure due to the Emission Control retrofit device :- Maximum back pressure exerted by the Emission Control retrofit device at max prescribed load by DG OEM (as per the capacity of the DG set) | 3.00 | Each Job |
| 2 | Technical Specification :- (a) Approval : CPCB/CAQM designated agency- ARAI or ICAT/Other (b) Efficiency PM removal : >80% (c) Efficiency-CO/HC removal : >70% (d) Constructions Material:- MOC of RECD : 409 SS/Heat resistant ferritic SS/Corrosion Resistance (e) Compensator : Yes & MOC : 304SS (f) Clamp Mechanism : Roto seal/Engineered clamp mechanism for quick service/should be temper proof (g) OBD : Onboard Diagnostic panel with temperature /pressure sensors. (h) Size/Weight of RECD : Should be of compact size/light weight /can be installed over DG set (j) Technology :Type : DOC (Diesel Oxidation Catalyst) +DPF (Diesel Particulate filter) with automatic regeneration (k) Hazardous waste : No hazardous waste (l) Power consumption : NO/Zero (m) Back pressure : Zero. | ||
| 3 | General Technical Requirements (GTR) :- (a) Emission Control retrofit device shall be complete with safety precautions to ensure no damage should be done to the DG set operations under any circumstances. The Emission Control retrofit device should be closely coupled with the DG exhaust to ensure 100% of the exhaust passes through the Emission Control retrofit device. No bypass system shall be available in RECD as per CPCB Norms. (b) Anti-Vibration mountings shall be provided for complete Emission Control retrofit device in case of flexible coupling with the diesel generator exhaust. (c) RECD should be free from hazardous waste generation, energy efficient i.e. No power consumption & with no waste Generator (carbon collection) & can be quickly installed and also have protection against under voltage, over voltage, under frequency, over frequency, low battery voltage, over current, earth-fault, short circuit, phase sequence change etc. (d) The Emission Control retrofit device shall be with corrosion resistive & HR paint and have automatic regeneration mechanism for ensuring trouble free operation and minimal human intervention. | ||
| 4 | Terms & Conditions : (a) OEM should have type approved RECDs for capacities of DG sets- range 100 KVA-625KVA of each category of DG sets. All the certifications to be submitted. (b) The contractor shall conduct trial run two hours of the Emission Control retrofit device with the artificial/additional electrical load at site and also required fuel (Diesel) shall be included in quoted rate. (c) The OEM shall have own registered work shop/service station in India and list of qualified team. The OEM shall have availability of at least one certified energy auditor/manager certified by BEE ( Bureau of energy efficiency) for certifying the entire work. This is to ascertain that no adverse impact will be on entire energy /power generation capacity of the facility after installation of RECDs. | ||
| 5 | Scope of Installation :- (a) Scope of Installation shall be inclusive of following:- (a) Foundation for installation of Retro-fit-Emission control equipment if needed, shall be constructed by the contractpr. Foundation shall be of PCC type with the ratio of 1:2:4. The length and breadth of the foundation shall be 500mm more form the respective length and breadth of the Retro-fit-Emission control equipment. The height of the foundation shall be 200mm, i.e. 100mm below above the ground level. All the materials / labours required for foundation work shall be supplied by the contractor. (b) Supply, laying and termination of interconnecting power and control cable between Retro-fit-Emission control equipment and the DG Set control panel shall be done by the seller. The cable supplied shall be ISI marked PVC insulated, armoued cable (FR Grade) with copper conductor having insulation of PVC compound , suitable of rated voltage upto and including 1100 volts. Seller shall provide complete contact details of service engineer to be contacted for free service during the warranty. (c) Retro-fit- Emission control equipment works whenever the DG-Set/Engine is running to reduce/ control particulate matter (PM 2.5) emission. (d) Storage Tank shall be complete with piping (between storage tank and the Retro-fit- Emission control equipment), valves, level indication and all standard accessories( if applicable). (e) Construction of suitable earthing station (if applicable) and necessary connections shall be done by the contractor. (f) Traning of servicing and maintenance of RECD to staff. |
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